PADMINI Bellows are used to protecting the precision guideways, Screws Ram, a shaft of the machine from external influences such as dirt, dust, swarf, oil, grease, abrasive and weld spatters, etc.
PADMINI Bellows are manufactured in various profiles by using different elastomeric coated fabric, & weld Spatter proof aluminized glass fiber fabric for (temp up to 500 to 550 Degree Celsius) & with properties based on customer requirements.
When dirt, grit, metal chips, scale, and other substances fall on expose above-mentioned parts of the machine, these contaminants not only shorten the life of the seals but often can reduce the accuracy & the precision of your valued Machine. Hence installing the proper protective Bellows as per working environment can make a big difference in the service life of the machine & it also reduces downtime and increases productivity. Protective covers
(Bellows) opens and closes like an accordion as the machine work, keeping the machine clean from debris and extending the life of your machine up to to 3 times.
APPLICATION: Bellows has wide application in the following machines & equipment.
- Bellows for Machine tools.
- Milling Machine
- Tool & Cutter Grinder
- Grinding Machine
- Hydraulic Press
- LM Guideway
- Pneumatic & Hydraulic Cylinders
- Scissor Lifts
- Laser Bellows
BELLOWS FOR MILLING MACHINES:
When dirt, grit, metal chips, burr falls on exposed ways of the machines, these contaminants not only shorten the service life of the Machine but often can reduce the accuracy of the machine. Hence installing the proper protective Bellows as per working environment can make a big difference in machine life & it also reduces downtime and increases productivity. Protective Cover extends the service life of your Machine up to 3 times.
Extend the Service life of your Milling Machine by protecting their Ways from dust, abrasive, metal chips, and dirty environments by using proper PADMINI Make Bellows.
PADMINI Bellows can be made available for make HMT, BFW, Batliboi & Deckle, etc.
PADMINI BELLOWS FOR TOOL & CUTTER GRINDERS:
PADMINI Bellows are available in Circular & Polygon (4-6-8) profiles. Circular Bellow is built by sewing together the disc obtained from elastomeric coated fabric. It will be equipped with Collar Mounting at both ends.
PADMINI Bellows can be available for HMT; PRAGA CINCINNATI & TOS make Tool & Cutter Grinder.
PADMINI BELLOWS FOR GRINDING MACHINES:
PADMINI Grinding Bellows (Grinding dust, dirt, Oil resistant) are made by using elastomeric coated fabric equipped with PVC stiffeners, plastic guides, rollers and steel plates at both ends. It will also be equipped with expansion tapes to prevent the expansion of the leading fold. Large bed way covers are equipped with special scissor device for the perfect synchronized extending movement of folds & to prevent their overexpansion.
PADMINI Bellows are available for following make & models HMT SFW-I, SFW-II, HMT GVS 30, G-17, PORTH, WMW, TOS
PADMINI TAILSTOCK BELLOWS (DUST COVERS) FOR GRINDING MACHINES:
PADMINI offers fabricated Bellows for tailstock of HMT G-13/G-17/G-22, K-130 & MKL 6X18, 10X36 & 14X36 Cylindrical Grinding Machines.
PADMINI THERMIC WELD BELLOWS:
PADMINI Grinding Bellows are made from a single piece of thermoplastic coated material with PVC stiffeners by thermic welding process for of Completely sealed no seams, stitch-holes or breaks requirement. Thermic-Weld covers come with standard metal flanges at both ends. Thermic welded Bellows are used when watertight protection of the components (i.e. screws, shafts, etc.) is necessary against the contamination made by coolants.
Application: CNC Grinding Machines. e.g. Micrometric, PMT, Naxos, Landis, Junker, Toyoda, etc.
PADMINI LM GUIDEWAYS BELLOWS FOR STANDARD & WELD SPATTERS PROOF APPLICATION:
To protect your linear bearings &Rail from dust, dirt, and other contaminants, & increase the service life, we have the perfect customized solution of 3 sided rectangular Bellows suitable for any make & Models like Hiwin, THK, Bosch Rexroth & others. Padmini special spatter proof Bellows are also available for above make.
PADMINI METAL CLAD BELLOWS:
To protect the top surface of the Bellows from direct fall of external influences like hot metal burr & chips Metal Clad Bellow covers are used in which overlapping of special thin SS sheet metal sliding flaps.
In XY Face shield for Horizontal Machining Centres, metal clad bellows system is used for the protection of the back side of the machining area (X –Y ) axis with moving spindles.
PADMINI BELLOWS FOR PISTON RODS OF PNEUMATIC & HYDRAULIC CYLINDERS:
Extend the Service life of you Pneumatic/Hydraulic cylinder rods, seals, and other components by protecting them from dust, abrasive, metal chips, weld spatters and dirty environments by using proper PADMINI Make Bellows.
When dirt, grit, metal chips, scale, and other substances fall on exposed hydraulic or pneumatic cylinder rods, these contaminants not only shorten the life of the seals but often can damage the rods themselves & Pneumatic & hydraulic systems. Hence the installing the proper protective Bellows as per working environment can make a big difference in rod and seal life. & it also reduces downtime and increases productivity. Protective covers (Bellows) opens and closes like an accordion as the cylinders work, keeping the hydraulic system clean from debris and extending the life of your cylinders up to 3 times.
PADMINI Circular Bellows are built by sewing together the disc obtained from different elastomeric coated fabric, chrome leather & aluminized glass fiber fabric for (temp up to 500 to 550 Degree Celsius ) & with properties base on the customer requirements. Sewn Bellows has higher Extended to retracted ratio. (E/R).
Two basic methods are used for mounting Bellows ends are held in place either by a collar and hose clamp or by a flange and backing plate. Most often, a hose clamp fastens a collar on one end of the boot to the rod end or clevis. At another end, a flange at the end of the boot may be bolted to the face of the cylinder with a large washer-type backup plate that has appropriate mounting holes.
PADMINI Bellows are also made in the split form with Velcro/zipper & 3M Two-sided tape etc are most popular because it can be mounted without dismantling the mating part & make the installation process very quick & simple.
PADMINI BELLOWS FOR HYDRAULIC PRESS:
PADMINI Bellows are used to protecting the precision Rams of your valued Presses from external influences such as dirt, dust, abrasive, oil & grease, etc. When these substances fall on expose above-mentioned parts of the machine, these contaminants not only shorten the life of the Seals but often can reduce the accuracy & precision of your presses. Hence the installing the proper protective Bellows as per working environment has great importance because it can extend the service life of your machine & Equipment up to to 3 times & it also helps to reduce the downtime and increases productivity.
PADMINI BELLOWS FOR SCISSOR LIFT:
Maintaining a safe workplace should be a top priority for any manufacturing facility. Any unprotected side or edge of the lift equipment can result in serious injuries to human hands and feet and even fatalities. PADMINI takes complete responsibility from design up to the successful installation of Bellow cover suitable for your lift equipment.
ROLL UP GUARD FOR SCISSOR LIFT:
The Roll UP Guard prevents operators from getting their hands or feet inside of the machines which they are working near.
These guards un-roll as the Scissor raises and they retract as the Scissor lowers. The guards can be attached in a variety of methods to the Scissor Lift. They also provide a very small closing length which is ideal where a traditional bellows fold would be too large.
PADMINI LASER CUTTING BELLOWS:
PADMINI Laser Bellows are made with heat resistant, flame retardant materials and are able to withstand in high operating temperatures. It will equip with PVC stiffeners & End Mounting Flanges with Velcro Fasteners for easy mounting & removing of the Bellow & also provide access for inspection, adjustment, republication of the LM Guide ways, etc.
PADMINI offer the Replacement Bellows for Rails & Optic axis of all leading Make & Models like Trump, Amada Bystronic & Mitsubishi, etc.